Digester

Proven FT-NIR application for digester optimization

Digester Challenges

Alkali measurements are used to determine chemical consumption during the various Kraft cooking phases in the digester. These measurements are widely accepted as standard monitoring information, as they provide a solid basis for cooking management and digester optimization. Traditional measurement methods, such as conductivity and autotitration, tend to foul and drift while only inferring actual values.

FITNIR’s FT-NIR technology offers the most comprehensive and accurate measurements of true pulp liquor properties measurements necessary for an optimal digester environment, devoid of fouling or drifting issues. Our analyzers reliably and accurately provide white liquor EA (Effective Alkali) and sulphidity, as well as black liquor REA (Residual Effective Alkali) at the various cooking zones. Control strategies using reliable data from our analyzers can significantly reduce kappa variation, overcooking and rejects while increasing pulp quality.

Properties Measured

FITNIR’s Digester analyzer application measures black liquor compositions:

  • Fast, flexible and chemical specific measurements
  • Allows for true liquor composition based control
  • Determines multiple compositions simultaneously
  • Improved safety and reduces human errors and environmental impact
  • No calibration required – nearly 100% uptime
  • Rugged, but easy to use equipment

Key Benefits

  • Reduced variability in Green Liquor Total Titratable Alkali (TTA)
  • Reduced variability in White Liquor Effective Alkali (EA)
  • Increased Causticizing Efficiency (CE)
  • No scaling issues and nearly 100% uptime
  • Improved evaporator and recovery operations
  • Savings in purchased lime, chemical and energy consumption
  • Increased production
  • Decreased operator safety risks
  • Optimal process control and efficiency
  • Reduced environmental impact

Project highlights

Weyerhaeuser, Grande Prairie Mill Grande Prairie, AB, Canada FITNIR Benchtop

CANFOR Pulp, Northwood Pulp Mill Prince George, BC, Canada FITNIR Online

Mill in Eastern Canada Eastern Canada FITNIR Online

Catalyst Paper Crofton, BC, Canada FITNIR Online

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