Reducción de la variabilidad
Use data to discover the hidden potential of your production process
Statistical methods provide perfect means to improve process management for variability reduction
Process information management
Reduction of variability reduces costs, claims and downtime
Reduction of variability has various impacts on operational efficiency. With modern tools you can find new ways to reduce variability. Once you can reduce variability, you shift the average, and that shift can have huge monetary value.
dataPARC has various tools to help you to reduce variability.
SPC/SQC methods with dynamic control limits and behavioural rules helps to distinguish exceptional situation from normal process variation and alerts for proactive intervention.
Combine that with Smart Alarms and you have an analytics engine running on the background and providing alarms with versatile alarming rules for different stakeholders by e-mail or SMS.
Use Run Browser to contextualize data into grade runs and set the criteria to search for the Golden Run, the time period when you have achieved the desired performance in production, quality and costs. Compile that into Centerline with targets and control limits, and you have a tool drive a change, help every shift to run the process in similar way.
Virtual sensors and predictive models can be used to estimate quality properties based on continuous measurements. In addition, model tells you the dynamic impact of different factors to product quality. By controlling those factors better, you can secure more stable product quality also between test samples.
Beneficios
- Reduced variable costs
- Reduced quality issues
- Reduced downtime
- Increased production
- Improved safety
Avanzando en la fabricación
BTG integra soluciones para ganancias sostenibles en el rendimiento empresarial en todas sus operaciones
Las mejores soluciones de su clase
Las soluciones de aplicaciones de productos de vanguardia ofrecen la mejor solución de su clase para la fabricación
Beneficios probados de cross-mill
Un enfoque integrado de todo el molino que desbloquea nuevos niveles de optimización de procesos
De confianza en todos los niveles
Ganancias de rendimiento medibles que respaldan a los profesionales operativos, de mantenimiento y de proyectos
Servicios de valor añadido
- Los dispositivos de laboratorio Mütek de BTG crean ahorros de costos a través de una dosificación química optimizada y una operación confiable y estable
- Un método nuevo, rápido y preciso para optimizar la dosificación de polímeros para procesos de deshidratación en 'tratamiento de efluentes'
- Mütek PCD de BTG abre nuevas opciones para la medición de productos de granos, materias primas, aditivos y productos terminados
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